Articles

Image: Cost of Non-Conformance

Cost of Non-Conformance in Lean Six Sigma. Everything to Know

Quality amid the present’s intense commercial scenery decides achievement or inability. Neglecting benchmarks and consumer satisfaction dangers substantive expenses from inconsistencies. These sums come in various like rework, trash, guarantees, obligations, or lost business. Grasping inconsistency’s expenses remains fundamental for benefit, clients’ joy, and contention. By distinguishing and tending to fundamental driver quality, organizations execute […]

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Image: First Time Yield (FTY)

First Time Yield (FTY): Driving Process Efficiency & Quality

Efficiency and minimizing re-dos are crucial for success. A major metric impacting streamlining and affordability directly is First Time Yield or FTY. First Time Yield, a core Six Sigma building block, measures the percentage of units or products smoothly completing a process without defects or needing re-dos on the first try. Focusing on First Time […]

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Image: Cost of Conformance

Understanding Cost of Conformance: All You Need To Know

Requirements are evolving rapidly, guaranteeing quality and meeting industry protocols underpins survival. However, compliance comes with a “conformity cost” tag – assets, efforts, and investments maintaining oversight and remedies. These quality assurance outlays include defect prevention, checks, and non-meeting fixes. Importantly, conformity costs impact enterprises enormously across fields. Ignoring such expenses risks sizable monetary losses, […]

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Image: Process Sigma Levels

Mastering Process Sigma Level: Strategies for Superior Quality Outcomes

Businesses always look for ways to boost their quality while cutting defects and costs. One extremely useful methodology is Six Sigma and Process Sigma Level. Six Sigma utilizes a full toolbox of methods and tricks to refine processes and satisfy customers better. A big part of Six Sigma is the “Process Sigma Level” concept. This […]

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Image: Defects per Unit (DPU)

Defects Per Unit (DPU): Driving Quality Excellence in Manufacturing

Defects per unit (DPU) is an important metric for evaluating and optimizing manufacturing processes. DPU measures the average number of flaws found in a sample of made goods. This provides a real-world look at the quality and consistency of production. By calculating the ratio of total defects to total units produced, DPU serves as a […]

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Featured Image: Everything About Process Decision Program Chart (PDPC)

Everything About Process Decision Program Chart (PDPC)

To detect and mitigate potential problems in their processes, organizations can use Process Decision Program Chart (PDPC). PDPC enhances process reliability, improves quality, and prevents costly mistakes by systematically mapping out tasks, anticipating possible failures, and developing countermeasures. PDPC is an approach derived from Six Sigma that has proven to be universally applicable to a […]

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Featured Image: Root Cause Failure Analysis in Manufacturing. A Complete Guide

Root Cause Failure Analysis in Manufacturing. A Complete Guide

To truly prevent recurring failures and drive continuous improvement, organizations need to go deeper and uncover the root cause. This is where Root Cause Failure Analysis (RCFA) comes into play. RCFA is a structured, data-driven approach to identifying the underlying factors that led to a particular failure or problem. By delving into the root cause, […]

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Image: Process Control in Lean Six Sigma

Process Control in Lean Six Sigma. Techniques & Implementation

Process control is a fundamental aspect of modern industrial and manufacturing operations. It refers to the systems, technologies, and methodologies used to monitor, regulate, and optimize the performance of manufacturing processes, production lines, and other complex operational environments. Key Highlights What is Process Control? Process control refers to the systematic regulation and monitoring of various […]

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Image: COPQ (Cost of Poor Quality)

What is COPQ (Cost of Poor Quality)?

Quality issues can significantly impact a company’s profitability and reputation. To quantify the financial impact of poor quality, the concept of cost of poor quality (COPQ) is used. COPQ refers to all the costs associated with preventing, finding, and correcting defective work. It provides a metric to understand the cost of quality problems and drive […]

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Featured Image: KPIV (Key Process Input Variable) for Business Success

KPIV (Key Process Input Variable) for Business Success

Key Process Input Variables (KPIVs) play a vital role in process improvement initiatives. They are inputs to a process that has a significant influence on the process performance and quality of process outputs. By identifying and focusing on these vital input variables, organizations can drive effective analysis, monitoring, and improvements of their business processes. KPIVs […]

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six sigma

Six Sigma: Its Key Elements Are the Secret to Success

Those who believe in Six Sigma know that the genius is in its simplicity. If common sense had a template, it would be known as Six Sigma. That being said, today’s global economy (with the exception of its size) isn’t that much different than your father’s hardware store back in the 1950’s. Good quality is […]

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quality six sigma

Quality Six Sigma Style is Important on Many Levels

Quality control in Six Sigma is an ongoing endeavor and requires a mindset of having a success rate of 99.9997%. This requires consistent monitoring for defects, waste, and variation using specific Lean Six Sigma tools, such as: Value Stream Mapping Regression Analysis Pareto Chart Kaizen  Poke-Yoke Now let’s talk about what creates a habit. A […]

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outpatient care, healthcare, lean six sigma, healthcare, quality, 6sigma.us

Outpatient Care: Delivery of Quality Care Struggles

The United States has spent more than a decade trying to improve the quality of outpatient healthcare delivery. The industry has tried various initiatives to address the quality of care and the inherent value of services to patients, without significant improvement. They have addressed the issues of unnecessary procedures and implemented alternative payments models to […]

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innovation, value, quality, 6sigma.us

Innovation: Where Is The Value?

Where is the value of innovation? If you ask business leaders to define value, you are going to get a dizzying variety of answers. Why is it so hard to define the term? Value means different things to different people. The definition depends on what they see as value in their organization. Finding value is […]

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Image: Lean and Six Sigma, finding the perfect balance

Lean and Six Sigma: Finding the Perfect Balance

Finding the Balance Lean and Six Sigma concepts are well understood in many business situations. Each concept  has found its place and proven their value. Lean does its part, focusing on improving the process and eliminating waste. Six Sigma performs its role by eliminating variable in the process. Organizations implement each strategy differently, based on […]

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