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Articles

Image: Out of Control Action Plan (OCAP)

Out of Control Action Plan (OCAP): A Proven Framework for Sustained Process Control

Keeping methods on track and actually meeting goals is incredibly important. Even the best-designed and implemented processes can experience hiccups or drifts that undermine results and productivity. This is where having an Out of Control Action Plan or OCAP makes a difference – it’s an essential contingency map for organizations to quickly tackle and fix […]

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Image: Voice of the Employee (VOE)

Voice of Employee (VoE). Analyze, Build, Implement, and Best Practices

Cultivating a prosperous workplace demands attentively hearing employees through their collected voice or Voice of the Employee (VoE). Encompassing feedback, views, and sentiments on experience, culture, and organization, the VoE grants an invaluable understanding of the workforce’s travails, cares, and ambitions. By embracing this perceptive source, companies access knowledge enabling custom enhancements. Engagement and satisfaction […]

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Image: Voice of the Process (VOP)

Voice of the Process. Drive Data-Driven Operational Excellence

Companies always look for ways to work smarter, cut unnecessary spending, and deliver great products and services to clients. During this important work, a helpful idea has emerged called the Voice of the Process or VOP. The VOP is like the heartbeat of your methods, sharing how they’re functioning, what they’re good at, and also […]

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Image: Analytic Hierarchy Process (AHP)

Make Effective Decisions. Comprehensive Guide to Analytic Hierarchy Process (AHP)

Businesses regularly face tricky choices that could seriously impact how things run, profits, and long-term success. Sorting through multiple angles, balancing different people’s goals, and uncertain results is hard work, especially when a lot hangs in the balance. That’s where the Analytic Hierarchy Process (AHP) comes in handy, providing a methodical way to make decisions. […]

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Image: Response Surface Methodology (RSM)

Response Surface Methodology in Design of Experiments (DOE)

Response surface methodology (RSM) is a helpful statistical tool that allows organizations to do this effectively. RSM uses math and statistics to model problems with multiple influencing factors and their results. It explores how independent variables impact dependent outcome variables. By carefully designing tests and analyzing the data, RSM can determine an accurate model showing […]

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Image: Voice of the Business (VOB)

Voice of the Business. Strategic Compass for Organizational Success

Voice of the Business is created by carefully considering numbers, market reports, and important meetings, and provides direction for connecting daily work with the big goals and plans of the business. Really listening to this “Voice of the Business” (VOB) and using it well has become essential for any company wanting lasting success against competitors. […]

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Quality Function Deployment: The Customer-Driven Methodology

Customer happiness is the key for any business that wants to succeed and to stay in the long run. One approach that helps companies listen to and please their customers is called Quality Function Deployment, or QFD for short. QFD gives teams a powerful way to understand exactly what clients want and need when designing […]

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Image: Attribute Agreement Analysis in Lean Six Sigma

Attribute Agreement Analysis in Lean Six Sigma. Everything to Know

Data is key to making informed and successful decisions. Attribute agreement analysis steps in as an indispensable tool. This analysis is crucial in fields like manufacturing, healthcare, and services, where human evaluation plays a big role in quality control. Pinpointing and addressing the sources of variation in those assessments helps improve products and services, cut […]

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What is DMEDI? Design for Six Sigma Process Excellence

Companies constantly seek ways to streamline processes, enhance customer satisfaction, and drive innovation.  While the Six Sigma methodology has long been recognized for improving existing processes through the DMAIC (Define, Measure, Analyze, Improve, Control) approach, the DMEDI framework offers a powerful tool for designing and implementing entirely new processes or products. This methodology, which falls […]

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I-MR Chart in Lean Six Sigma. Everything You Need to Know

Maintaining a consistent product/service quality is imperative for success in modern times. Techniques like Statistical Process Control (SPC) empower organizations to monitor, assess, and control process variation, powering better quality with lesser resource consumption. SPC has various tools in its arsenal, among which the I-MR (Individual and Moving Range) chart stands out as a powerful […]

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Lean Leadership: Principles, Practices & Future of Operational Excellence

With 20+ experience in the field I have learned continuous improvement is crucial to staying ahead of the competition, and lean leadership serves as the driving force behind this relentless pursuit of excellence. Lean leadership is a philosophy that empowers organizations to meet their full potential by fostering a culture of respect, collaboration, and continuous […]

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Image: Lean Thinking for Continuous Improvement.

Lean Thinking for Continuous Improvement. Toyota Production System

Modern organizations require modern technology but also a change on the operational side. They require methodologies that transform them from within and drive efficiency, growth, reduce waste, and establish a competitive edge. With lean thinking, the name of the game is always striving for perfection through constant improvement and respecting the people doing the work. […]

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Lean Management in Lean Six Sigma. Toyota Production System

Organizations must adopt and implement tools and methodologies that promise efficiency increase, reduce waste, enhance customer value, and drive growth. Lean Management focuses on an approach that is widely popular and extensively used across diverse industries. It systematically identifies and empowers the eradication of non-value-adding activities to enhance productivity and save resources, while improving the […]

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Image: Lewin's Force Field Analysis in Change Management.

Lewin’s Force Field Analysis in Change Management. What, Why, and How

Modern-day organizations face multifaceted challenges of varying complexities. The management, oftentimes, finds themselves stuck in situations, divided between the driving/restraining forces of transformation. Lewin’s Force Field Analysis is a powerful framework that resolves these ‘tricky’ situations by enabling companies to understand the dynamics of change. The framework achieves this by identifying and evaluating diverse factors […]

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6M Root Cause Analysis in Lean Six Sigma. Everything to Know

Over 20 years of experience applying Six Sigma principles across industries, I have conducted countless root cause analysis utilizing various methodologies.  One such approach that I have leveraged is the 6M Root Cause Analysis technique.  Machines, Materials, Methods, Manpower, Measurement, and Mother Nature provide an intuitive framework for categorizing inputs based on potential factors contributing […]

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Image: Make Better Business Decisions with Pugh Matrix

Make Better Business Decisions with Pugh Matrix. A Complete Guide

Organizational success depends on making the right decisions, being oriented in the right direction, to establish authority, and clock consistent growth. Pugh Matrix shines as the structured and analytical approach via evaluating and providing the path to make effective decisions in a defined and systematic manner. Pugh Matrix empowers teams to find the optimal solution […]

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Featured Image: Everything About Process Decision Program Chart (PDPC)

Everything About Process Decision Program Chart (PDPC)

To detect and mitigate potential problems in their processes, organizations can use Process Decision Program Chart (PDPC). PDPC enhances process reliability, improves quality, and prevents costly mistakes by systematically mapping out tasks, anticipating possible failures, and developing countermeasures. PDPC is an approach derived from Six Sigma that has proven to be universally applicable to a […]

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Image: Control Plan in Lean Six Sigma

Control Plan in Lean Six Sigma. Key Elements and Strategies

Quality control is a critical aspect of any manufacturing or service delivery process, and a well-designed control plan serves as a powerful tool to achieve this objective. It is a proactive approach to identifying and addressing potential sources of variation that could impact the quality of the final output. Quick Overview More about Control Plan […]

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Image: How to Use Input Process Output Model For Business Success

How to Use Input Process Output Model For Business Success

Teams are the backbone of modern organizations, driving innovation, problem-solving, and organizational success.  However, building and sustaining high-performing teams is a complex endeavor that requires a deep understanding of the underlying dynamics and processes. This is where the Input-Process-Output (IPO) model comes into play, providing a framework for analyzing and optimizing team effectiveness. Key Highlights […]

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Image: Rolled Throughput Yield (RTY)

Gain a Competitive Edge with Rolled Throughput Yield (RTY)

Companies need to optimize their production processes and guarantee top-notch quality. One metric that’s rising in importance is Rolled Throughput Yield or RTY for short. RTY gives the full picture of how much usable product is getting made when you consider the cumulative impact of any flaws or hiccups that happen at each stage of […]

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